{"id":30583,"date":"2026-06-07T19:05:19","date_gmt":"2026-06-08T02:05:19","guid":{"rendered":"https:\/\/www.weforging.com\/?p=30583"},"modified":"2026-06-08T02:19:42","modified_gmt":"2026-06-08T09:19:42","slug":"rotor-core-manufacturing","status":"publish","type":"post","link":"https:\/\/www.weforging.com\/es\/rotor-core-manufacturing\/","title":{"rendered":"Precision Rotor Core Manufacturing Case Study"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"30583\" class=\"elementor elementor-30583\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-uq097ov e-flex e-con-boxed e-con e-parent\" data-id=\"uq097ov\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-bbd7b50 e-con-full e-flex e-con e-child\" data-id=\"bbd7b50\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4b7d5e9 elementor-widget elementor-widget-hfe-infocard\" data-id=\"4b7d5e9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"hfe-infocard.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"hfe-infocard\">\n\t\t\t\t\t\t\t\t\t<div class=\"hfe-infocard-title-wrap\">\n\t\t\t\t<h1 class=\"hfe-infocard-title elementor-inline-editing\" data-elementor-setting-key=\"infocard_title\" data-elementor-inline-editing-toolbar=\"basic\" >Precision Rotor Core Manufacturing Case<\/h1>\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"hfe-infocard-text-wrap\">\n\t\t\t\t<div class=\"hfe-infocard-text elementor-inline-editing\" data-elementor-setting-key=\"infocard_description\" data-elementor-inline-editing-toolbar=\"advanced\">\n\t\t\t\t\tMaterial Selection, Normalizing Heat Treatment and Full CMM Verification\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5dcd867 e-flex e-con-boxed e-con e-parent\" data-id=\"5dcd867\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a5511db elementor-widget elementor-widget-text-editor\" data-id=\"a5511db\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 data-section-id=\"12w3oos\" data-start=\"125\" data-end=\"144\">Project Snapshot<\/h2><table><thead><tr><th><strong>Item<\/strong><\/th><th><strong>Details<\/strong><\/th><\/tr><\/thead><tbody><tr><td>Industry<\/td><td>Robotics &amp; Industrial Automation<\/td><\/tr><tr><td>Component<\/td><td>Precision Rotor Core<\/td><\/tr><tr><td>Material<\/td><td>Low Carbon Steel<\/td><\/tr><tr><td>Heat Treatment<\/td><td>Normalizing + Stress Relief Annealing<\/td><\/tr><tr><td>Surface Finish<\/td><td>Ra 0.29 \u03bcm<\/td><\/tr><tr><td>Inspection<\/td><td>CMM Inspection<\/td><\/tr><tr><td>Production Type<\/td><td>Batch Manufacturing<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9e9914e e-flex e-con-boxed e-con e-parent\" data-id=\"9e9914e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0eece94 elementor-widget elementor-widget-text-editor\" data-id=\"0eece94\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 data-section-id=\"1x69f1a\" data-start=\"528\" data-end=\"549\">Project Background<\/h2><p data-start=\"694\" data-end=\"861\">Rotor cores used in robotic and automation systems require more than dimensional accuracy. Stability during manufacturing, assembly and operation is equally important.<\/p><p data-start=\"863\" data-end=\"1152\">In this project, the customer required a batch of thin-wall rotor cores with strict concentricity requirements and a surface finish specification of Ra 0.8 \u03bcm. The component appeared straightforward, but dimensional stability became the primary engineering challenge throughout production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-6e7a85c e-flex e-con-boxed e-con e-parent\" data-id=\"6e7a85c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0675852 elementor-widget elementor-widget-text-editor\" data-id=\"0675852\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 data-section-id=\"10ndphb\" data-start=\"1085\" data-end=\"1101\">Engineering Challenge<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7200713 elementor-widget elementor-widget-text-editor\" data-id=\"7200713\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"roy40u\" data-start=\"1184\" data-end=\"1218\">The Problem Was Not the Drawing<\/h3><p data-start=\"1220\" data-end=\"1278\">At first glance, the component appeared relatively simple.<\/p><p data-start=\"1280\" data-end=\"1618\">However, the real challenge was not achieving the dimensions shown on the drawing. The rotor core contained thin-wall sections and required tight concentricity control. Any dimensional movement during manufacturing could directly affect assembly accuracy, operating noise, service life and positioning performance in robotic applications.<\/p><p data-start=\"1620\" data-end=\"1793\">Before this project, the customer had already encountered dimensional stability issues from a previous supplier, resulting in repeated testing and delays during development.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-bb11817 e-con-full e-flex e-con e-child\" data-id=\"bb11817\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-94e0df3 e-con-full e-flex e-con e-child\" data-id=\"94e0df3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-50da14f elementor-widget elementor-widget-text-editor\" data-id=\"50da14f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"1jwrige\" data-start=\"1103\" data-end=\"1128\">Customer Requirements<\/h3><p data-start=\"1130\" data-end=\"1176\">\u2713 Thin-wall structure with minimal deformation<\/p><p data-start=\"1178\" data-end=\"1206\">\u2713 Tight geometric tolerances<\/p><p data-start=\"1208\" data-end=\"1237\">\u2713 Stable magnetic performance<\/p><p data-start=\"1239\" data-end=\"1280\">\u2713 Surface finish requirement of Ra 0.8 \u03bcm<\/p><p data-start=\"1282\" data-end=\"1337\">\u2713 Consistent quality across the entire production batch<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-220092b e-con-full e-flex e-con e-child\" data-id=\"220092b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f38ada4 elementor-widget elementor-widget-text-editor\" data-id=\"f38ada4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"c7wood\" data-start=\"1339\" data-end=\"1365\">Manufacturing Concerns<\/h3><p data-start=\"1367\" data-end=\"1409\">\u2713 Dimensional changes after heat treatment<\/p><p data-start=\"1411\" data-end=\"1452\">\u2713 Bore accuracy and concentricity control<\/p><p data-start=\"1454\" data-end=\"1482\">\u2713 Surface finish consistency<\/p><p data-start=\"1484\" data-end=\"1510\">\u2713 Inspection repeatability<\/p><p data-start=\"1512\" data-end=\"1538\">\u2713 Batch-to-batch stability<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-f0f22e2 e-flex e-con-boxed e-con e-parent\" data-id=\"f0f22e2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-02938d5 elementor-widget elementor-widget-heading\" data-id=\"02938d5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Material &amp; Heat Treatment<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3c99f4d e-flex e-con-boxed e-con e-parent\" data-id=\"3c99f4d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5eda3a6 elementor-widget elementor-widget-text-editor\" data-id=\"5eda3a6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"1schpf7\" data-start=\"1575\" data-end=\"1600\">Why Low Carbon Steel?<\/h3><p data-start=\"1602\" data-end=\"1824\">Material selection was an important part of the project planning process. Rather than focusing solely on mechanical strength, the material needed to balance machinability, dimensional stability, and functional performance.<\/p><p data-start=\"1826\" data-end=\"1875\">Low carbon steel was selected because it offered:<\/p><ul data-start=\"1877\" data-end=\"2014\"><li data-section-id=\"3hqiy1\" data-start=\"1877\" data-end=\"1897\">Good machinability<\/li><li data-section-id=\"v33lqt\" data-start=\"1898\" data-end=\"1931\">Stable magnetic characteristics<\/li><li data-section-id=\"iwd9bo\" data-start=\"1932\" data-end=\"1969\">Reliable response to heat treatment<\/li><li data-section-id=\"au39t8\" data-start=\"1970\" data-end=\"2014\">Cost-effective batch production capability<\/li><\/ul><p data-start=\"2016\" data-end=\"2133\">Material certificates were reviewed before production, and full traceability was maintained throughout manufacturing.<\/p><h3 data-section-id=\"x2wuwi\" data-start=\"2664\" data-end=\"2706\">Why Two Heat Treatment Cycles Were Used<\/h3><p data-start=\"2708\" data-end=\"2824\">Instead of using a single heat treatment process, two separate thermal treatments were introduced during production.<\/p><div class=\"TyagGW_tableContainer\"><div class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\"><table class=\"w-fit min-w-(--thread-content-width)\" data-start=\"2826\" data-end=\"3022\"><thead data-start=\"2826\" data-end=\"2847\"><tr data-start=\"2826\" data-end=\"2847\"><th class=\"last:pe-10\" data-start=\"2826\" data-end=\"2836\" data-col-size=\"sm\">Process<\/th><th class=\"last:pe-10\" data-start=\"2836\" data-end=\"2847\" data-col-size=\"md\">Purpose<\/th><\/tr><\/thead><tbody data-start=\"2872\" data-end=\"3022\"><tr data-start=\"2872\" data-end=\"2945\"><td data-start=\"2872\" data-end=\"2886\" data-col-size=\"sm\">Normalizing<\/td><td data-start=\"2886\" data-end=\"2945\" data-col-size=\"md\">Refine grain structure and improve material consistency<\/td><\/tr><tr data-start=\"2946\" data-end=\"3022\"><td data-start=\"2946\" data-end=\"2972\" data-col-size=\"sm\">Stress Relief Annealing<\/td><td data-col-size=\"md\" data-start=\"2972\" data-end=\"3022\">Remove machining stress before final machining<\/td><\/tr><\/tbody><\/table><\/div><\/div><p data-start=\"3024\" data-end=\"3130\">The second heat treatment was added because of the thin-wall design and strict concentricity requirements.<\/p><p data-start=\"3132\" data-end=\"3253\">Although it increased manufacturing cost, it significantly reduced the risk of dimensional movement later in the process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e98a1c0 e-flex e-con-boxed e-con e-parent\" data-id=\"e98a1c0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6fbc528 elementor-widget elementor-widget-heading\" data-id=\"6fbc528\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Manufacturing Process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-cfb939a e-flex e-con-boxed e-con e-parent\" data-id=\"cfb939a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c0f911f elementor-widget elementor-widget-text-editor\" data-id=\"c0f911f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"3381\" data-end=\"3507\">Rather than maximizing machining efficiency, the process was designed to maintain dimensional stability throughout production.<\/p><div class=\"TyagGW_tableContainer\"><div class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\"><table class=\"w-fit min-w-(--thread-content-width)\" data-start=\"3509\" data-end=\"3946\"><thead data-start=\"3509\" data-end=\"3534\"><tr data-start=\"3509\" data-end=\"3534\"><th class=\"last:pe-10\" data-start=\"3509\" data-end=\"3517\" data-col-size=\"sm\"><strong>Stage<\/strong><\/th><th class=\"last:pe-10\" data-start=\"3517\" data-end=\"3534\" data-col-size=\"md\"><strong>Key Objective<\/strong><\/th><\/tr><\/thead><tbody data-start=\"3559\" data-end=\"3946\"><tr data-start=\"3559\" data-end=\"3631\"><td data-start=\"3559\" data-end=\"3583\" data-col-size=\"sm\">Material Verification<\/td><td data-col-size=\"md\" data-start=\"3583\" data-end=\"3631\">Confirm traceability and material compliance<\/td><\/tr><tr data-start=\"3632\" data-end=\"3682\"><td data-start=\"3632\" data-end=\"3650\" data-col-size=\"sm\">Rough Machining<\/td><td data-col-size=\"md\" data-start=\"3650\" data-end=\"3682\">Establish reference surfaces<\/td><\/tr><tr data-start=\"3683\" data-end=\"3731\"><td data-start=\"3683\" data-end=\"3697\" data-col-size=\"sm\">Normalizing<\/td><td data-start=\"3697\" data-end=\"3731\" data-col-size=\"md\">Improve structural consistency<\/td><\/tr><tr data-start=\"3732\" data-end=\"3794\"><td data-start=\"3732\" data-end=\"3758\" data-col-size=\"sm\">Stress Relief Annealing<\/td><td data-col-size=\"md\" data-start=\"3758\" data-end=\"3794\">Remove residual machining stress<\/td><\/tr><tr data-start=\"3795\" data-end=\"3848\"><td data-start=\"3795\" data-end=\"3817\" data-col-size=\"sm\">Final CNC Machining<\/td><td data-col-size=\"md\" data-start=\"3817\" data-end=\"3848\">Achieve critical tolerances<\/td><\/tr><tr data-start=\"3849\" data-end=\"3895\"><td data-start=\"3849\" data-end=\"3866\" data-col-size=\"sm\">CMM Inspection<\/td><td data-start=\"3866\" data-end=\"3895\" data-col-size=\"md\">Verify geometric accuracy<\/td><\/tr><tr data-start=\"3896\" data-end=\"3946\"><td data-start=\"3896\" data-end=\"3917\" data-col-size=\"sm\">Final Verification<\/td><td data-col-size=\"md\" data-start=\"3917\" data-end=\"3946\">Confirm batch consistency<\/td><\/tr><\/tbody><\/table><\/div><\/div><h3 data-section-id=\"1kmrjwc\" data-start=\"3953\" data-end=\"3980\">Key Features Controlled<\/h3><ul data-start=\"3982\" data-end=\"4079\"><li data-section-id=\"1x1manc\" data-start=\"3982\" data-end=\"4006\">Internal Bore Accuracy<\/li><li data-section-id=\"1ffzd8q\" data-start=\"4007\" data-end=\"4022\">Concentricity<\/li><li data-section-id=\"lyupke\" data-start=\"4023\" data-end=\"4039\">Surface Finish<\/li><li data-section-id=\"yh8rnh\" data-start=\"4040\" data-end=\"4053\">Circularity<\/li><li data-section-id=\"1t6zn4r\" data-start=\"4054\" data-end=\"4079\">Dimensional Consistency<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-12fbb73 e-flex e-con-boxed e-con e-parent\" data-id=\"12fbb73\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ebd8539 elementor-widget elementor-widget-heading\" data-id=\"ebd8539\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Surface Finish Verification<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3333089 e-con-full e-flex e-con e-child\" data-id=\"3333089\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-794ef12 e-con-full e-flex e-con e-child\" data-id=\"794ef12\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b7964b8 elementor-widget elementor-widget-text-editor\" data-id=\"b7964b8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"3321\" data-end=\"3400\">The internal bore was identified as a critical assembly feature on the drawing.<\/p><div class=\"TyagGW_tableContainer\"><div class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\"><table class=\"w-fit min-w-(--thread-content-width)\" data-start=\"3402\" data-end=\"3528\"><thead data-start=\"3402\" data-end=\"3443\"><tr data-start=\"3402\" data-end=\"3443\"><th class=\"last:pe-10\" data-start=\"3402\" data-end=\"3412\" data-col-size=\"sm\"><strong>Feature<\/strong><\/th><th class=\"last:pe-10\" data-start=\"3412\" data-end=\"3426\" data-col-size=\"sm\"><strong>Requirement<\/strong><\/th><th class=\"last:pe-10\" data-start=\"3426\" data-end=\"3443\" data-col-size=\"sm\"><strong>Actual Result<\/strong><\/th><\/tr><\/thead><tbody data-start=\"3485\" data-end=\"3528\"><tr data-start=\"3485\" data-end=\"3528\"><td data-start=\"3485\" data-end=\"3502\" data-col-size=\"sm\">Surface Finish<\/td><td data-start=\"3502\" data-end=\"3514\" data-col-size=\"sm\">Ra 0.8 \u03bcm<\/td><td data-col-size=\"sm\" data-start=\"3514\" data-end=\"3528\">Ra 0.29 \u03bcm<\/td><\/tr><\/tbody><\/table><\/div><\/div><p data-start=\"3530\" data-end=\"3724\">Final measurements were completed using a Mitutoyo surface roughness tester. The measured value of Ra 0.29 \u03bcm exceeded the customer&#8217;s specification and demonstrated stable machining performance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7bc3eb6 e-con-full e-flex e-con e-child\" data-id=\"7bc3eb6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0f5fa5c elementor-widget elementor-widget-image\" data-id=\"0f5fa5c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-1024x1024.jpg\" class=\"attachment-large size-large wp-image-29730\" alt=\"Mitutoyo surface roughness tester measuring Ra value on precision CNC machined component\" srcset=\"https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-1024x1024.jpg 1024w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-300x300.jpg 300w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-150x150.jpg 150w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-768x768.jpg 768w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-500x500.jpg 500w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers-100x100.jpg 100w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/05\/Mitutoyo-surface-roughness-testers.jpg 1254w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ddb6c40 e-flex e-con-boxed e-con e-parent\" data-id=\"ddb6c40\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ace0e9e elementor-widget elementor-widget-heading\" data-id=\"ace0e9e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What We Found During Inspection<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e40eb45 e-con-full e-flex e-con e-child\" data-id=\"e40eb45\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a1fb480 elementor-widget elementor-widget-text-editor\" data-id=\"a1fb480\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"1g7f24q\" data-start=\"4121\" data-end=\"4167\">Dimensional Stability Became the Real Issue<\/h3><p data-start=\"4169\" data-end=\"4264\">After semi-finish machining, the components were not immediately released for the next process.<\/p><p data-start=\"4266\" data-end=\"4435\">Because of the thin-wall structure, the parts were stabilized before inspection and then transferred to the temperature-controlled CMM room for dimensional verification.<\/p><p data-start=\"4437\" data-end=\"4523\">The inspection results revealed a problem that had not been detected during machining.<\/p><p data-start=\"4525\" data-end=\"4708\">The rear section of the internal bore showed slight deformation caused by residual stress release. This resulted in out-of-roundness and concentricity deviations beyond specification.<\/p><p data-start=\"4710\" data-end=\"4802\">Without this inspection step, the issue would likely have remained unnoticed until assembly.<\/p><h3 data-section-id=\"n277ob\" data-start=\"4809\" data-end=\"4832\">What Was Discovered<\/h3><p data-start=\"4834\" data-end=\"4852\">\u2713 Bore deformation<\/p><p data-start=\"4854\" data-end=\"4877\">\u2713 Circularity deviation<\/p><p data-start=\"4879\" data-end=\"4904\">\u2713 Concentricity deviation<\/p><p data-start=\"4906\" data-end=\"4944\">\u2713 Dimensional movement after machining<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3293d5d e-flex e-con-boxed e-con e-parent\" data-id=\"3293d5d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-53cfe0c elementor-widget elementor-widget-heading\" data-id=\"53cfe0c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Inspection &amp; Verification<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d05154d e-con-full e-flex e-con e-child\" data-id=\"d05154d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-d9517b3 e-con-full e-flex e-con e-child\" data-id=\"d9517b3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f50e40c elementor-widget elementor-widget-text-editor\" data-id=\"f50e40c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"gvhnfh\" data-start=\"5085\" data-end=\"5128\">Why Inspection Starts Before Measurement<\/h3><p data-start=\"5130\" data-end=\"5197\">Dimensional verification begins long before a measurement is taken.<\/p><p data-start=\"5199\" data-end=\"5336\">Before entering the inspection area, components are cleaned and stabilized to minimize contamination and improve measurement consistency.<\/p><p data-start=\"5338\" data-end=\"5456\">All critical measurements were completed in a temperature-controlled inspection room maintained at approximately 22\u00b0C.<\/p><h3 data-section-id=\"wqtol0\" data-start=\"3997\" data-end=\"4019\">Inspection Methods<\/h3><p data-start=\"4021\" data-end=\"4035\">\u2713 CMM Scanning<\/p><p data-start=\"4037\" data-end=\"4064\">\u2713 Surface Roughness Testing<\/p><p data-start=\"4066\" data-end=\"4089\">\u2713 Material Verification<\/p><p data-start=\"4091\" data-end=\"4110\">\u2713 Visual Inspection<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ecec84a e-con-full e-flex e-con e-child\" data-id=\"ecec84a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1924684 elementor-widget elementor-widget-image\" data-id=\"1924684\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase.jpg\" class=\"attachment-large size-large wp-image-30156\" alt=\"CMM inspection of a machined rotor core component under temperature-controlled conditions to verify dimensional accuracy and concentricity\" srcset=\"https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase.jpg 1000w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase-300x300.jpg 300w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase-150x150.jpg 150w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase-768x768.jpg 768w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase-500x500.jpg 500w, https:\/\/www.weforging.com\/wp-content\/uploads\/2026\/06\/\u8f6c\u5b50\u94c1\u82afcase-100x100.jpg 100w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-81d5e7a e-flex e-con-boxed e-con e-parent\" data-id=\"81d5e7a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-913d48c elementor-widget elementor-widget-text-editor\" data-id=\"913d48c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-section-id=\"gih7t3\" data-start=\"4112\" data-end=\"4133\">Features Verified<\/h3><ul data-start=\"4135\" data-end=\"4264\"><li data-section-id=\"1kha1pu\" data-start=\"4135\" data-end=\"4159\">Internal bore diameter<\/li><li data-section-id=\"bqq0ly\" data-start=\"4160\" data-end=\"4176\">Outer diameter<\/li><li data-section-id=\"1ffzd8q\" data-start=\"4177\" data-end=\"4192\">Concentricity<\/li><li data-section-id=\"y7efho\" data-start=\"4193\" data-end=\"4212\">Position accuracy<\/li><li data-section-id=\"1owxzz2\" data-start=\"4213\" data-end=\"4230\">Circular runout<\/li><li data-section-id=\"aw8q2p\" data-start=\"4231\" data-end=\"4264\">Reference surface relationships<\/li><\/ul><h3 data-section-id=\"ereox3\" data-start=\"4266\" data-end=\"4303\">Controlled Inspection Environment<\/h3><p data-start=\"4305\" data-end=\"4423\">All critical measurements were performed in a temperature-controlled inspection room maintained at approximately 22\u00b0C.<\/p><p data-start=\"4425\" data-end=\"4555\">Maintaining a stable environment helped improve measurement repeatability and reduced uncertainty caused by temperature variation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-386b143 e-flex e-con-boxed e-con e-parent\" data-id=\"386b143\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c1795f1 elementor-widget elementor-widget-heading\" data-id=\"c1795f1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Project Results<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-98e8fc9 e-flex e-con-boxed e-con e-parent\" data-id=\"98e8fc9\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7161f88 elementor-widget elementor-widget-text-editor\" data-id=\"7161f88\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"TyagGW_tableContainer\"><div class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\"><table class=\"w-fit min-w-(--thread-content-width)\" data-start=\"4904\" data-end=\"5163\"><thead data-start=\"4904\" data-end=\"4921\"><tr data-start=\"4904\" data-end=\"4921\"><th class=\"last:pe-10\" data-start=\"4904\" data-end=\"4911\" data-col-size=\"sm\"><strong>Item<\/strong><\/th><th class=\"last:pe-10\" data-start=\"4911\" data-end=\"4921\" data-col-size=\"sm\"><strong>Result<\/strong><\/th><\/tr><\/thead><tbody data-start=\"4944\" data-end=\"5163\"><tr data-start=\"4944\" data-end=\"4979\"><td data-start=\"4944\" data-end=\"4969\" data-col-size=\"sm\">Material Certification<\/td><td data-start=\"4969\" data-end=\"4979\" data-col-size=\"sm\">Passed<\/td><\/tr><tr data-start=\"4980\" data-end=\"5020\"><td data-start=\"4980\" data-end=\"5010\" data-col-size=\"sm\">Heat Treatment Verification<\/td><td data-col-size=\"sm\" data-start=\"5010\" data-end=\"5020\">Passed<\/td><\/tr><tr data-start=\"5021\" data-end=\"5063\"><td data-start=\"5021\" data-end=\"5050\" data-col-size=\"sm\">Surface Finish Requirement<\/td><td data-col-size=\"sm\" data-start=\"5050\" data-end=\"5063\">Ra 0.8 \u03bcm<\/td><\/tr><tr data-start=\"5064\" data-end=\"5102\"><td data-start=\"5064\" data-end=\"5088\" data-col-size=\"sm\">Actual Surface Finish<\/td><td data-start=\"5088\" data-end=\"5102\" data-col-size=\"sm\">Ra 0.29 \u03bcm<\/td><\/tr><tr data-start=\"5103\" data-end=\"5130\"><td data-start=\"5103\" data-end=\"5120\" data-col-size=\"sm\">CMM Inspection<\/td><td data-start=\"5120\" data-end=\"5130\" data-col-size=\"sm\">Passed<\/td><\/tr><tr data-start=\"5131\" data-end=\"5163\"><td data-start=\"5131\" data-end=\"5151\" data-col-size=\"sm\">Batch Consistency<\/td><td data-col-size=\"sm\" data-start=\"5151\" data-end=\"5163\">Verified<\/td><\/tr><\/tbody><\/table><\/div><\/div><p data-start=\"5165\" data-end=\"5327\">The project demonstrated stable dimensional control from material preparation through final inspection, supporting consistent quality throughout batch production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-aede9e3 e-flex e-con-boxed e-con e-parent\" data-id=\"aede9e3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b91842b elementor-widget elementor-widget-heading\" data-id=\"b91842b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Key Takeaways<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8758b37 e-grid e-con-full e-con e-child\" data-id=\"8758b37\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-364da8f elementor-widget elementor-widget-text-editor\" data-id=\"364da8f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4 data-start=\"204\" data-end=\"227\">Material Selection<\/h4><ul data-start=\"228\" data-end=\"407\"><li data-section-id=\"115w8u3\" data-start=\"228\" data-end=\"284\">Low-carbon steel provided stable magnetic performance.<\/li><li data-section-id=\"166vkoe\" data-start=\"285\" data-end=\"348\">Better machinability helped maintain dimensional consistency.<\/li><li data-section-id=\"16u30tm\" data-start=\"349\" data-end=\"407\">Suitable for batch production with controlled variation.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a283919 elementor-widget elementor-widget-text-editor\" data-id=\"a283919\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4 data-start=\"414\" data-end=\"442\">Heat Treatment Strategy<\/h4><ul data-start=\"443\" data-end=\"611\"><li data-section-id=\"1qy3kin\" data-start=\"443\" data-end=\"493\">Normalizing improved microstructural uniformity.<\/li><li data-section-id=\"j7be1y\" data-start=\"494\" data-end=\"554\">Stress-relief annealing reduced residual machining stress.<\/li><li data-section-id=\"1l1uf5s\" data-start=\"555\" data-end=\"611\">Lowered the risk of deformation in thin-wall sections.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c8d5975 elementor-widget elementor-widget-text-editor\" data-id=\"c8d5975\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4 data-start=\"618\" data-end=\"640\">Inspection Timing<\/h4><ul data-start=\"641\" data-end=\"834\"><li data-section-id=\"1xq8fj9\" data-start=\"641\" data-end=\"706\">Dimensional changes did not appear immediately after machining.<\/li><li data-section-id=\"w8st5u\" data-start=\"707\" data-end=\"778\">Stabilization in a controlled environment revealed hidden deviations.<\/li><li data-section-id=\"1j8clkt\" data-start=\"779\" data-end=\"834\">Early inspection prevented downstream quality issues.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-57566d1 elementor-widget elementor-widget-text-editor\" data-id=\"57566d1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4 data-start=\"841\" data-end=\"861\">Risk Prevention<\/h4><ul data-start=\"862\" data-end=\"1043\"><li data-section-id=\"15ukcq5\" data-start=\"862\" data-end=\"929\">CMM scanning identified concentricity and circularity deviations.<\/li><li data-section-id=\"1x666ds\" data-start=\"930\" data-end=\"983\">Process adjustments were completed before shipment.<\/li><li data-section-id=\"1q9lt4i\" data-start=\"984\" data-end=\"1043\">Potential assembly and performance problems were avoided.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-aa7c614 e-flex e-con-boxed e-con e-parent\" data-id=\"aa7c614\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-601c51b elementor-widget elementor-widget-heading\" data-id=\"601c51b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Working on a Similar Component?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-6d5c937 e-flex e-con-boxed e-con e-parent\" data-id=\"6d5c937\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9cafeb7 elementor-widget elementor-widget-text-editor\" data-id=\"9cafeb7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"5955\" data-end=\"6136\">Whether you are developing a new rotor core design or evaluating an alternative manufacturing source, our engineering team can review your drawing and provide practical feedback on:<\/p><p data-start=\"6138\" data-end=\"6158\">\u2713 Material Selection<\/p><p data-start=\"6160\" data-end=\"6185\">\u2713 Heat Treatment Planning<\/p><p data-start=\"6187\" 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Here\",\"infocard_title_tag\":\"h1\",\"infocard_title_color\":\"#FFFFFF\",\"infocard_desc_color\":\"#FFFFFF\",\"infocard_title_margin\":{\"unit\":\"px\",\"top\":\"0\",\"right\":\"0\",\"bottom\":\"15\",\"left\":\"0\",\"isLinked\":false},\"infocard_desc_margin\":{\"unit\":\"px\",\"top\":\"0\",\"right\":\"280\",\"bottom\":\"0\",\"left\":\"280\",\"isLinked\":false},\"infocard_desc_margin_tablet\":{\"unit\":\"px\",\"top\":\"0\",\"right\":\"80\",\"bottom\":\"0\",\"left\":\"80\",\"isLinked\":false},\"infocard_desc_margin_mobile\":{\"unit\":\"px\",\"top\":\"0\",\"right\":\"0\",\"bottom\":\"0\",\"left\":\"0\",\"isLinked\":false},\"__globals__\":{\"infocard_title_color\":\"\",\"infocard_desc_color\":\"\"},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"3515749\"}]},\"elements\":[],\"widgetType\":\"hfe-infocard\"}],\"isInner\":true}],\"isInner\":false},{\"id\":\"5dcd867\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"b914b28\"}]},\"elements\":[{\"id\":\"a5511db\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2 data-section-id=\\\"12w3oos\\\" data-start=\\\"125\\\" data-end=\\\"144\\\">Project Snapshot<\\\/h2><table><thead><tr><th><strong>Item<\\\/strong><\\\/th><th><strong>Details<\\\/strong><\\\/th><\\\/tr><\\\/thead><tbody><tr><td>Industry<\\\/td><td>Robotics &amp; Industrial Automation<\\\/td><\\\/tr><tr><td>Component<\\\/td><td>Precision Rotor Core<\\\/td><\\\/tr><tr><td>Material<\\\/td><td>Low Carbon Steel<\\\/td><\\\/tr><tr><td>Heat Treatment<\\\/td><td>Normalizing + Stress Relief Annealing<\\\/td><\\\/tr><tr><td>Surface Finish<\\\/td><td>Ra 0.29 \\u03bcm<\\\/td><\\\/tr><tr><td>Inspection<\\\/td><td>CMM Inspection<\\\/td><\\\/tr><tr><td>Production Type<\\\/td><td>Batch Manufacturing<\\\/td><\\\/tr><\\\/tbody><\\\/table>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"cb2a71b\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"9e9914e\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"94d7867\"}]},\"elements\":[{\"id\":\"0eece94\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2 data-section-id=\\\"1x69f1a\\\" data-start=\\\"528\\\" data-end=\\\"549\\\">Project Background<\\\/h2><p data-start=\\\"694\\\" data-end=\\\"861\\\">Rotor cores used in robotic and automation systems require more than dimensional accuracy. Stability during manufacturing, assembly and operation is equally important.<\\\/p><p data-start=\\\"863\\\" data-end=\\\"1152\\\">In this project, the customer required a batch of thin-wall rotor cores with strict concentricity requirements and a surface finish specification of Ra 0.8 \\u03bcm. The component appeared straightforward, but dimensional stability became the primary engineering challenge throughout production.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"f180ac8\"}],\"_background_background\":\"classic\",\"_background_color\":\"#E0E0E0\"},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"6e7a85c\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"4ef7f7d\"}]},\"elements\":[{\"id\":\"0675852\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h2 data-section-id=\\\"10ndphb\\\" data-start=\\\"1085\\\" data-end=\\\"1101\\\">Engineering Challenge<\\\/h2>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"f42aacc\"}]},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"7200713\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"roy40u\\\" data-start=\\\"1184\\\" data-end=\\\"1218\\\">The Problem Was Not the Drawing<\\\/h3><p data-start=\\\"1220\\\" data-end=\\\"1278\\\">At first glance, the component appeared relatively simple.<\\\/p><p data-start=\\\"1280\\\" data-end=\\\"1618\\\">However, the real challenge was not achieving the dimensions shown on the drawing. The rotor core contained thin-wall sections and required tight concentricity control. Any dimensional movement during manufacturing could directly affect assembly accuracy, operating noise, service life and positioning performance in robotic applications.<\\\/p><p data-start=\\\"1620\\\" data-end=\\\"1793\\\">Before this project, the customer had already encountered dimensional stability issues from a previous supplier, resulting in repeated testing and delays during development.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"47dcaf8\"}]},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"bb11817\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"row\",\"flex_gap\":{\"unit\":\"px\",\"size\":0,\"column\":\"0\",\"row\":\"0\"},\"content_width\":\"full\",\"background_overlay_background\":\"classic\",\"background_overlay_color\":\"#709EE9\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"a942261\"}]},\"elements\":[{\"id\":\"94e0df3\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"d08a36f\"}]},\"elements\":[{\"id\":\"50da14f\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"1jwrige\\\" data-start=\\\"1103\\\" data-end=\\\"1128\\\">Customer Requirements<\\\/h3><p data-start=\\\"1130\\\" data-end=\\\"1176\\\">\\u2713 Thin-wall structure with minimal deformation<\\\/p><p data-start=\\\"1178\\\" data-end=\\\"1206\\\">\\u2713 Tight geometric tolerances<\\\/p><p data-start=\\\"1208\\\" data-end=\\\"1237\\\">\\u2713 Stable magnetic performance<\\\/p><p data-start=\\\"1239\\\" data-end=\\\"1280\\\">\\u2713 Surface finish requirement of Ra 0.8 \\u03bcm<\\\/p><p data-start=\\\"1282\\\" data-end=\\\"1337\\\">\\u2713 Consistent quality across the entire production batch<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"2c0ae38\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true},{\"id\":\"220092b\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"ebb4865\"}]},\"elements\":[{\"id\":\"f38ada4\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"c7wood\\\" data-start=\\\"1339\\\" data-end=\\\"1365\\\">Manufacturing Concerns<\\\/h3><p data-start=\\\"1367\\\" data-end=\\\"1409\\\">\\u2713 Dimensional changes after heat treatment<\\\/p><p data-start=\\\"1411\\\" data-end=\\\"1452\\\">\\u2713 Bore accuracy and concentricity control<\\\/p><p data-start=\\\"1454\\\" data-end=\\\"1482\\\">\\u2713 Surface finish consistency<\\\/p><p data-start=\\\"1484\\\" data-end=\\\"1510\\\">\\u2713 Inspection repeatability<\\\/p><p data-start=\\\"1512\\\" data-end=\\\"1538\\\">\\u2713 Batch-to-batch stability<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"e5157a6\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true}],\"isInner\":true}],\"isInner\":false},{\"id\":\"f0f22e2\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"af0b635\"}]},\"elements\":[{\"id\":\"02938d5\",\"elType\":\"widget\",\"settings\":{\"title\":\"Material & Heat Treatment\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"563e461\"}]},\"elements\":[],\"widgetType\":\"heading\"}],\"isInner\":false},{\"id\":\"3c99f4d\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"b4104e5\"}]},\"elements\":[{\"id\":\"5eda3a6\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"1schpf7\\\" data-start=\\\"1575\\\" data-end=\\\"1600\\\">Why Low Carbon Steel?<\\\/h3><p data-start=\\\"1602\\\" data-end=\\\"1824\\\">Material selection was an important part of the project planning process. Rather than focusing solely on mechanical strength, the material needed to balance machinability, dimensional stability, and functional performance.<\\\/p><p data-start=\\\"1826\\\" data-end=\\\"1875\\\">Low carbon steel was selected because it offered:<\\\/p><ul data-start=\\\"1877\\\" data-end=\\\"2014\\\"><li data-section-id=\\\"3hqiy1\\\" data-start=\\\"1877\\\" data-end=\\\"1897\\\">Good machinability<\\\/li><li data-section-id=\\\"v33lqt\\\" data-start=\\\"1898\\\" data-end=\\\"1931\\\">Stable magnetic characteristics<\\\/li><li data-section-id=\\\"iwd9bo\\\" data-start=\\\"1932\\\" data-end=\\\"1969\\\">Reliable response to heat treatment<\\\/li><li data-section-id=\\\"au39t8\\\" data-start=\\\"1970\\\" data-end=\\\"2014\\\">Cost-effective batch production capability<\\\/li><\\\/ul><p data-start=\\\"2016\\\" data-end=\\\"2133\\\">Material certificates were reviewed before production, and full traceability was maintained throughout manufacturing.<\\\/p><h3 data-section-id=\\\"x2wuwi\\\" data-start=\\\"2664\\\" data-end=\\\"2706\\\">Why Two Heat Treatment Cycles Were Used<\\\/h3><p data-start=\\\"2708\\\" data-end=\\\"2824\\\">Instead of using a single heat treatment process, two separate thermal treatments were introduced during production.<\\\/p><div class=\\\"TyagGW_tableContainer\\\"><div class=\\\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\\\" tabindex=\\\"-1\\\"><table class=\\\"w-fit min-w-(--thread-content-width)\\\" data-start=\\\"2826\\\" data-end=\\\"3022\\\"><thead data-start=\\\"2826\\\" data-end=\\\"2847\\\"><tr data-start=\\\"2826\\\" data-end=\\\"2847\\\"><th class=\\\"last:pe-10\\\" data-start=\\\"2826\\\" data-end=\\\"2836\\\" data-col-size=\\\"sm\\\">Process<\\\/th><th class=\\\"last:pe-10\\\" data-start=\\\"2836\\\" data-end=\\\"2847\\\" data-col-size=\\\"md\\\">Purpose<\\\/th><\\\/tr><\\\/thead><tbody data-start=\\\"2872\\\" data-end=\\\"3022\\\"><tr data-start=\\\"2872\\\" data-end=\\\"2945\\\"><td data-start=\\\"2872\\\" data-end=\\\"2886\\\" data-col-size=\\\"sm\\\">Normalizing<\\\/td><td data-start=\\\"2886\\\" data-end=\\\"2945\\\" data-col-size=\\\"md\\\">Refine grain structure and improve material consistency<\\\/td><\\\/tr><tr data-start=\\\"2946\\\" data-end=\\\"3022\\\"><td data-start=\\\"2946\\\" data-end=\\\"2972\\\" data-col-size=\\\"sm\\\">Stress Relief Annealing<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"2972\\\" data-end=\\\"3022\\\">Remove machining stress before final machining<\\\/td><\\\/tr><\\\/tbody><\\\/table><\\\/div><\\\/div><p data-start=\\\"3024\\\" data-end=\\\"3130\\\">The second heat treatment was added because of the thin-wall design and strict concentricity requirements.<\\\/p><p data-start=\\\"3132\\\" data-end=\\\"3253\\\">Although it increased manufacturing cost, it significantly reduced the risk of dimensional movement later in the process.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"46958ec\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"e98a1c0\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"08e11dd\"}]},\"elements\":[{\"id\":\"6fbc528\",\"elType\":\"widget\",\"settings\":{\"title\":\"Manufacturing Process\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"6b73c5e\"}]},\"elements\":[],\"widgetType\":\"heading\"}],\"isInner\":false},{\"id\":\"cfb939a\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"7380f39\"}]},\"elements\":[{\"id\":\"c0f911f\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<p data-start=\\\"3381\\\" data-end=\\\"3507\\\">Rather than maximizing machining efficiency, the process was designed to maintain dimensional stability throughout production.<\\\/p><div class=\\\"TyagGW_tableContainer\\\"><div class=\\\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\\\" tabindex=\\\"-1\\\"><table class=\\\"w-fit min-w-(--thread-content-width)\\\" data-start=\\\"3509\\\" data-end=\\\"3946\\\"><thead data-start=\\\"3509\\\" data-end=\\\"3534\\\"><tr data-start=\\\"3509\\\" data-end=\\\"3534\\\"><th class=\\\"last:pe-10\\\" data-start=\\\"3509\\\" data-end=\\\"3517\\\" data-col-size=\\\"sm\\\"><strong>Stage<\\\/strong><\\\/th><th class=\\\"last:pe-10\\\" data-start=\\\"3517\\\" data-end=\\\"3534\\\" data-col-size=\\\"md\\\"><strong>Key Objective<\\\/strong><\\\/th><\\\/tr><\\\/thead><tbody data-start=\\\"3559\\\" data-end=\\\"3946\\\"><tr data-start=\\\"3559\\\" data-end=\\\"3631\\\"><td data-start=\\\"3559\\\" data-end=\\\"3583\\\" data-col-size=\\\"sm\\\">Material Verification<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"3583\\\" data-end=\\\"3631\\\">Confirm traceability and material compliance<\\\/td><\\\/tr><tr data-start=\\\"3632\\\" data-end=\\\"3682\\\"><td data-start=\\\"3632\\\" data-end=\\\"3650\\\" data-col-size=\\\"sm\\\">Rough Machining<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"3650\\\" data-end=\\\"3682\\\">Establish reference surfaces<\\\/td><\\\/tr><tr data-start=\\\"3683\\\" data-end=\\\"3731\\\"><td data-start=\\\"3683\\\" data-end=\\\"3697\\\" data-col-size=\\\"sm\\\">Normalizing<\\\/td><td data-start=\\\"3697\\\" data-end=\\\"3731\\\" data-col-size=\\\"md\\\">Improve structural consistency<\\\/td><\\\/tr><tr data-start=\\\"3732\\\" data-end=\\\"3794\\\"><td data-start=\\\"3732\\\" data-end=\\\"3758\\\" data-col-size=\\\"sm\\\">Stress Relief Annealing<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"3758\\\" data-end=\\\"3794\\\">Remove residual machining stress<\\\/td><\\\/tr><tr data-start=\\\"3795\\\" data-end=\\\"3848\\\"><td data-start=\\\"3795\\\" data-end=\\\"3817\\\" data-col-size=\\\"sm\\\">Final CNC Machining<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"3817\\\" data-end=\\\"3848\\\">Achieve critical tolerances<\\\/td><\\\/tr><tr data-start=\\\"3849\\\" data-end=\\\"3895\\\"><td data-start=\\\"3849\\\" data-end=\\\"3866\\\" data-col-size=\\\"sm\\\">CMM Inspection<\\\/td><td data-start=\\\"3866\\\" data-end=\\\"3895\\\" data-col-size=\\\"md\\\">Verify geometric accuracy<\\\/td><\\\/tr><tr data-start=\\\"3896\\\" data-end=\\\"3946\\\"><td data-start=\\\"3896\\\" data-end=\\\"3917\\\" data-col-size=\\\"sm\\\">Final Verification<\\\/td><td data-col-size=\\\"md\\\" data-start=\\\"3917\\\" data-end=\\\"3946\\\">Confirm batch consistency<\\\/td><\\\/tr><\\\/tbody><\\\/table><\\\/div><\\\/div><h3 data-section-id=\\\"1kmrjwc\\\" data-start=\\\"3953\\\" data-end=\\\"3980\\\">Key Features Controlled<\\\/h3><ul data-start=\\\"3982\\\" data-end=\\\"4079\\\"><li data-section-id=\\\"1x1manc\\\" data-start=\\\"3982\\\" data-end=\\\"4006\\\">Internal Bore Accuracy<\\\/li><li data-section-id=\\\"1ffzd8q\\\" data-start=\\\"4007\\\" data-end=\\\"4022\\\">Concentricity<\\\/li><li data-section-id=\\\"lyupke\\\" data-start=\\\"4023\\\" data-end=\\\"4039\\\">Surface Finish<\\\/li><li data-section-id=\\\"yh8rnh\\\" data-start=\\\"4040\\\" data-end=\\\"4053\\\">Circularity<\\\/li><li data-section-id=\\\"1t6zn4r\\\" data-start=\\\"4054\\\" data-end=\\\"4079\\\">Dimensional Consistency<\\\/li><\\\/ul>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"309def8\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"12fbb73\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"a3ad207\"}]},\"elements\":[{\"id\":\"ebd8539\",\"elType\":\"widget\",\"settings\":{\"title\":\"Surface Finish Verification\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"62ca859\"}]},\"elements\":[],\"widgetType\":\"heading\"},{\"id\":\"3333089\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"row\",\"flex_gap\":{\"unit\":\"px\",\"size\":0,\"column\":\"0\",\"row\":\"0\"},\"content_width\":\"full\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"e70bde4\"}]},\"elements\":[{\"id\":\"794ef12\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"flex_justify_content\":\"center\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"211b42e\"}]},\"elements\":[{\"id\":\"b7964b8\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<p data-start=\\\"3321\\\" data-end=\\\"3400\\\">The internal bore was identified as a critical assembly feature on the drawing.<\\\/p><div class=\\\"TyagGW_tableContainer\\\"><div class=\\\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\\\" tabindex=\\\"-1\\\"><table class=\\\"w-fit min-w-(--thread-content-width)\\\" data-start=\\\"3402\\\" data-end=\\\"3528\\\"><thead data-start=\\\"3402\\\" data-end=\\\"3443\\\"><tr data-start=\\\"3402\\\" data-end=\\\"3443\\\"><th class=\\\"last:pe-10\\\" data-start=\\\"3402\\\" data-end=\\\"3412\\\" data-col-size=\\\"sm\\\"><strong>Feature<\\\/strong><\\\/th><th class=\\\"last:pe-10\\\" data-start=\\\"3412\\\" data-end=\\\"3426\\\" data-col-size=\\\"sm\\\"><strong>Requirement<\\\/strong><\\\/th><th class=\\\"last:pe-10\\\" data-start=\\\"3426\\\" data-end=\\\"3443\\\" data-col-size=\\\"sm\\\"><strong>Actual Result<\\\/strong><\\\/th><\\\/tr><\\\/thead><tbody data-start=\\\"3485\\\" data-end=\\\"3528\\\"><tr data-start=\\\"3485\\\" data-end=\\\"3528\\\"><td data-start=\\\"3485\\\" data-end=\\\"3502\\\" data-col-size=\\\"sm\\\">Surface Finish<\\\/td><td data-start=\\\"3502\\\" data-end=\\\"3514\\\" data-col-size=\\\"sm\\\">Ra 0.8 \\u03bcm<\\\/td><td data-col-size=\\\"sm\\\" data-start=\\\"3514\\\" data-end=\\\"3528\\\">Ra 0.29 \\u03bcm<\\\/td><\\\/tr><\\\/tbody><\\\/table><\\\/div><\\\/div><p data-start=\\\"3530\\\" data-end=\\\"3724\\\">Final measurements were completed using a Mitutoyo surface roughness tester. The measured value of Ra 0.29 \\u03bcm exceeded the customer's specification and demonstrated stable machining performance.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"dc32b9c\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true},{\"id\":\"7bc3eb6\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"c5f4b03\"}]},\"elements\":[{\"id\":\"0f5fa5c\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.weforging.com\\\/wp-content\\\/uploads\\\/2026\\\/05\\\/Mitutoyo-surface-roughness-testers.jpg\",\"id\":29730,\"size\":\"\",\"alt\":\"Mitutoyo surface roughness tester measuring Ra value on precision CNC machined component\",\"source\":\"library\"},\"width\":{\"unit\":\"%\",\"size\":69,\"sizes\":[]},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"c5b993b\"}]},\"elements\":[],\"widgetType\":\"image\"}],\"isInner\":true}],\"isInner\":true}],\"isInner\":false},{\"id\":\"ddb6c40\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"893334f\"}]},\"elements\":[{\"id\":\"ace0e9e\",\"elType\":\"widget\",\"settings\":{\"title\":\"What We Found During Inspection\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"fa538ee\"}]},\"elements\":[],\"widgetType\":\"heading\"},{\"id\":\"e40eb45\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"row\",\"flex_gap\":{\"unit\":\"px\",\"size\":0,\"column\":\"0\",\"row\":\"0\"},\"content_width\":\"full\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"b3862ff\"}]},\"elements\":[{\"id\":\"a1fb480\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"1g7f24q\\\" data-start=\\\"4121\\\" data-end=\\\"4167\\\">Dimensional Stability Became the Real Issue<\\\/h3><p data-start=\\\"4169\\\" data-end=\\\"4264\\\">After semi-finish machining, the components were not immediately released for the next process.<\\\/p><p data-start=\\\"4266\\\" data-end=\\\"4435\\\">Because of the thin-wall structure, the parts were stabilized before inspection and then transferred to the temperature-controlled CMM room for dimensional verification.<\\\/p><p data-start=\\\"4437\\\" data-end=\\\"4523\\\">The inspection results revealed a problem that had not been detected during machining.<\\\/p><p data-start=\\\"4525\\\" data-end=\\\"4708\\\">The rear section of the internal bore showed slight deformation caused by residual stress release. This resulted in out-of-roundness and concentricity deviations beyond specification.<\\\/p><p data-start=\\\"4710\\\" data-end=\\\"4802\\\">Without this inspection step, the issue would likely have remained unnoticed until assembly.<\\\/p><h3 data-section-id=\\\"n277ob\\\" data-start=\\\"4809\\\" data-end=\\\"4832\\\">What Was Discovered<\\\/h3><p data-start=\\\"4834\\\" data-end=\\\"4852\\\">\\u2713 Bore deformation<\\\/p><p data-start=\\\"4854\\\" data-end=\\\"4877\\\">\\u2713 Circularity deviation<\\\/p><p data-start=\\\"4879\\\" data-end=\\\"4904\\\">\\u2713 Concentricity deviation<\\\/p><p data-start=\\\"4906\\\" data-end=\\\"4944\\\">\\u2713 Dimensional movement after machining<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"7d7cfb6\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true}],\"isInner\":false},{\"id\":\"3293d5d\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"893334f\"}]},\"elements\":[{\"id\":\"53cfe0c\",\"elType\":\"widget\",\"settings\":{\"title\":\"Inspection & Verification\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"fa538ee\"}]},\"elements\":[],\"widgetType\":\"heading\"},{\"id\":\"d05154d\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"row\",\"flex_gap\":{\"unit\":\"px\",\"size\":0,\"column\":\"0\",\"row\":\"0\"},\"content_width\":\"full\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"b3862ff\"}]},\"elements\":[{\"id\":\"d9517b3\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"flex_justify_content\":\"center\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"71664cc\"}]},\"elements\":[{\"id\":\"f50e40c\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"gvhnfh\\\" data-start=\\\"5085\\\" data-end=\\\"5128\\\">Why Inspection Starts Before Measurement<\\\/h3><p data-start=\\\"5130\\\" data-end=\\\"5197\\\">Dimensional verification begins long before a measurement is taken.<\\\/p><p data-start=\\\"5199\\\" data-end=\\\"5336\\\">Before entering the inspection area, components are cleaned and stabilized to minimize contamination and improve measurement consistency.<\\\/p><p data-start=\\\"5338\\\" data-end=\\\"5456\\\">All critical measurements were completed in a temperature-controlled inspection room maintained at approximately 22\\u00b0C.<\\\/p><h3 data-section-id=\\\"wqtol0\\\" data-start=\\\"3997\\\" data-end=\\\"4019\\\">Inspection Methods<\\\/h3><p data-start=\\\"4021\\\" data-end=\\\"4035\\\">\\u2713 CMM Scanning<\\\/p><p data-start=\\\"4037\\\" data-end=\\\"4064\\\">\\u2713 Surface Roughness Testing<\\\/p><p data-start=\\\"4066\\\" data-end=\\\"4089\\\">\\u2713 Material Verification<\\\/p><p data-start=\\\"4091\\\" data-end=\\\"4110\\\">\\u2713 Visual Inspection<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"d0ae4b5\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true},{\"id\":\"ecec84a\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"content_width\":\"full\",\"width\":{\"unit\":\"%\",\"size\":\"50\"},\"flex_justify_content\":\"center\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"405444b\"}]},\"elements\":[{\"id\":\"1924684\",\"elType\":\"widget\",\"settings\":{\"image\":{\"url\":\"https:\\\/\\\/www.weforging.com\\\/wp-content\\\/uploads\\\/2026\\\/06\\\/\\u8f6c\\u5b50\\u94c1\\u82afcase.jpg\",\"id\":30156,\"size\":\"\",\"alt\":\"CMM inspection of a machined rotor core component under temperature-controlled conditions to verify dimensional accuracy and concentricity\",\"source\":\"library\"},\"width\":{\"unit\":\"%\",\"size\":68,\"sizes\":[]},\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"acb3d36\"}]},\"elements\":[],\"widgetType\":\"image\"}],\"isInner\":true}],\"isInner\":true}],\"isInner\":false},{\"id\":\"81d5e7a\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"5e1e604\"}]},\"elements\":[{\"id\":\"913d48c\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h3 data-section-id=\\\"gih7t3\\\" data-start=\\\"4112\\\" data-end=\\\"4133\\\">Features Verified<\\\/h3><ul data-start=\\\"4135\\\" data-end=\\\"4264\\\"><li data-section-id=\\\"1kha1pu\\\" data-start=\\\"4135\\\" data-end=\\\"4159\\\">Internal bore diameter<\\\/li><li data-section-id=\\\"bqq0ly\\\" data-start=\\\"4160\\\" data-end=\\\"4176\\\">Outer diameter<\\\/li><li data-section-id=\\\"1ffzd8q\\\" data-start=\\\"4177\\\" data-end=\\\"4192\\\">Concentricity<\\\/li><li data-section-id=\\\"y7efho\\\" data-start=\\\"4193\\\" data-end=\\\"4212\\\">Position accuracy<\\\/li><li data-section-id=\\\"1owxzz2\\\" data-start=\\\"4213\\\" data-end=\\\"4230\\\">Circular runout<\\\/li><li data-section-id=\\\"aw8q2p\\\" data-start=\\\"4231\\\" data-end=\\\"4264\\\">Reference surface relationships<\\\/li><\\\/ul><h3 data-section-id=\\\"ereox3\\\" data-start=\\\"4266\\\" data-end=\\\"4303\\\">Controlled Inspection Environment<\\\/h3><p data-start=\\\"4305\\\" data-end=\\\"4423\\\">All critical measurements were performed in a temperature-controlled inspection room maintained at approximately 22\\u00b0C.<\\\/p><p data-start=\\\"4425\\\" data-end=\\\"4555\\\">Maintaining a stable environment helped improve measurement repeatability and reduced uncertainty caused by temperature variation.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"e5024fc\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"386b143\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"9e94fc8\"}]},\"elements\":[{\"id\":\"c1795f1\",\"elType\":\"widget\",\"settings\":{\"title\":\"Project Results\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"123c4f2\"}]},\"elements\":[],\"widgetType\":\"heading\"}],\"isInner\":false},{\"id\":\"98e8fc9\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"1c3d2b4\"}]},\"elements\":[{\"id\":\"7161f88\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<div class=\\\"TyagGW_tableContainer\\\"><div class=\\\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\\\" tabindex=\\\"-1\\\"><table class=\\\"w-fit min-w-(--thread-content-width)\\\" data-start=\\\"4904\\\" data-end=\\\"5163\\\"><thead data-start=\\\"4904\\\" data-end=\\\"4921\\\"><tr data-start=\\\"4904\\\" data-end=\\\"4921\\\"><th class=\\\"last:pe-10\\\" data-start=\\\"4904\\\" data-end=\\\"4911\\\" data-col-size=\\\"sm\\\"><strong>Item<\\\/strong><\\\/th><th class=\\\"last:pe-10\\\" data-start=\\\"4911\\\" data-end=\\\"4921\\\" data-col-size=\\\"sm\\\"><strong>Result<\\\/strong><\\\/th><\\\/tr><\\\/thead><tbody data-start=\\\"4944\\\" data-end=\\\"5163\\\"><tr data-start=\\\"4944\\\" data-end=\\\"4979\\\"><td data-start=\\\"4944\\\" data-end=\\\"4969\\\" data-col-size=\\\"sm\\\">Material Certification<\\\/td><td data-start=\\\"4969\\\" data-end=\\\"4979\\\" data-col-size=\\\"sm\\\">Passed<\\\/td><\\\/tr><tr data-start=\\\"4980\\\" data-end=\\\"5020\\\"><td data-start=\\\"4980\\\" data-end=\\\"5010\\\" data-col-size=\\\"sm\\\">Heat Treatment Verification<\\\/td><td data-col-size=\\\"sm\\\" data-start=\\\"5010\\\" data-end=\\\"5020\\\">Passed<\\\/td><\\\/tr><tr data-start=\\\"5021\\\" data-end=\\\"5063\\\"><td data-start=\\\"5021\\\" data-end=\\\"5050\\\" data-col-size=\\\"sm\\\">Surface Finish Requirement<\\\/td><td data-col-size=\\\"sm\\\" data-start=\\\"5050\\\" data-end=\\\"5063\\\">Ra 0.8 \\u03bcm<\\\/td><\\\/tr><tr data-start=\\\"5064\\\" data-end=\\\"5102\\\"><td data-start=\\\"5064\\\" data-end=\\\"5088\\\" data-col-size=\\\"sm\\\">Actual Surface Finish<\\\/td><td data-start=\\\"5088\\\" data-end=\\\"5102\\\" data-col-size=\\\"sm\\\">Ra 0.29 \\u03bcm<\\\/td><\\\/tr><tr data-start=\\\"5103\\\" data-end=\\\"5130\\\"><td data-start=\\\"5103\\\" data-end=\\\"5120\\\" data-col-size=\\\"sm\\\">CMM Inspection<\\\/td><td data-start=\\\"5120\\\" data-end=\\\"5130\\\" data-col-size=\\\"sm\\\">Passed<\\\/td><\\\/tr><tr data-start=\\\"5131\\\" data-end=\\\"5163\\\"><td data-start=\\\"5131\\\" data-end=\\\"5151\\\" data-col-size=\\\"sm\\\">Batch Consistency<\\\/td><td data-col-size=\\\"sm\\\" data-start=\\\"5151\\\" data-end=\\\"5163\\\">Verified<\\\/td><\\\/tr><\\\/tbody><\\\/table><\\\/div><\\\/div><p data-start=\\\"5165\\\" data-end=\\\"5327\\\">The project demonstrated stable dimensional control from material preparation through final inspection, supporting consistent quality throughout batch production.<\\\/p>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"3f6ee0d\"}]},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":false},{\"id\":\"aede9e3\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"abbc068\"}]},\"elements\":[{\"id\":\"b91842b\",\"elType\":\"widget\",\"settings\":{\"title\":\"Key Takeaways\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"ef78cf2\"}]},\"elements\":[],\"widgetType\":\"heading\"},{\"id\":\"8758b37\",\"elType\":\"container\",\"settings\":{\"container_type\":\"grid\",\"grid_columns_grid\":{\"unit\":\"fr\",\"size\":\"2\"},\"grid_rows_grid\":{\"unit\":\"fr\",\"size\":\"2\"},\"grid_rows_grid_mobile\":{\"unit\":\"fr\",\"size\":\"2\"},\"content_width\":\"full\",\"background_overlay_background\":\"classic\",\"background_overlay_color\":\"#A7C9FF\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"569e1ab\"}]},\"elements\":[{\"id\":\"364da8f\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h4 data-start=\\\"204\\\" data-end=\\\"227\\\">Material Selection<\\\/h4><ul data-start=\\\"228\\\" data-end=\\\"407\\\"><li data-section-id=\\\"115w8u3\\\" data-start=\\\"228\\\" data-end=\\\"284\\\">Low-carbon steel provided stable magnetic performance.<\\\/li><li data-section-id=\\\"166vkoe\\\" data-start=\\\"285\\\" data-end=\\\"348\\\">Better machinability helped maintain dimensional consistency.<\\\/li><li data-section-id=\\\"16u30tm\\\" data-start=\\\"349\\\" data-end=\\\"407\\\">Suitable for batch production with controlled variation.<\\\/li><\\\/ul>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"032985d\"}],\"_border_border\":\"solid\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"a283919\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h4 data-start=\\\"414\\\" data-end=\\\"442\\\">Heat Treatment Strategy<\\\/h4><ul data-start=\\\"443\\\" data-end=\\\"611\\\"><li data-section-id=\\\"1qy3kin\\\" data-start=\\\"443\\\" data-end=\\\"493\\\">Normalizing improved microstructural uniformity.<\\\/li><li data-section-id=\\\"j7be1y\\\" data-start=\\\"494\\\" data-end=\\\"554\\\">Stress-relief annealing reduced residual machining stress.<\\\/li><li data-section-id=\\\"1l1uf5s\\\" data-start=\\\"555\\\" data-end=\\\"611\\\">Lowered the risk of deformation in thin-wall sections.<\\\/li><\\\/ul>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"515f755\"}],\"_border_border\":\"solid\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"c8d5975\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h4 data-start=\\\"618\\\" data-end=\\\"640\\\">Inspection Timing<\\\/h4><ul data-start=\\\"641\\\" data-end=\\\"834\\\"><li data-section-id=\\\"1xq8fj9\\\" data-start=\\\"641\\\" data-end=\\\"706\\\">Dimensional changes did not appear immediately after machining.<\\\/li><li data-section-id=\\\"w8st5u\\\" data-start=\\\"707\\\" data-end=\\\"778\\\">Stabilization in a controlled environment revealed hidden deviations.<\\\/li><li data-section-id=\\\"1j8clkt\\\" data-start=\\\"779\\\" data-end=\\\"834\\\">Early inspection prevented downstream quality issues.<\\\/li><\\\/ul>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"cfce709\"}],\"_border_border\":\"solid\"},\"elements\":[],\"widgetType\":\"text-editor\"},{\"id\":\"57566d1\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<h4 data-start=\\\"841\\\" data-end=\\\"861\\\">Risk Prevention<\\\/h4><ul data-start=\\\"862\\\" data-end=\\\"1043\\\"><li data-section-id=\\\"15ukcq5\\\" data-start=\\\"862\\\" data-end=\\\"929\\\">CMM scanning identified concentricity and circularity deviations.<\\\/li><li data-section-id=\\\"1x666ds\\\" data-start=\\\"930\\\" data-end=\\\"983\\\">Process adjustments were completed before shipment.<\\\/li><li data-section-id=\\\"1q9lt4i\\\" data-start=\\\"984\\\" data-end=\\\"1043\\\">Potential assembly and performance problems were avoided.<\\\/li><\\\/ul>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"02e4fea\"}],\"_border_border\":\"solid\"},\"elements\":[],\"widgetType\":\"text-editor\"}],\"isInner\":true}],\"isInner\":false},{\"id\":\"aa7c614\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"64233ff\"}]},\"elements\":[{\"id\":\"601c51b\",\"elType\":\"widget\",\"settings\":{\"title\":\"Working on a Similar Component?\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"91c541d\"}]},\"elements\":[],\"widgetType\":\"heading\"}],\"isInner\":false},{\"id\":\"6d5c937\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"00258e3\"}]},\"elements\":[{\"id\":\"9cafeb7\",\"elType\":\"widget\",\"settings\":{\"editor\":\"<p 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class=\\\"elementor-element elementor-element-12fbb73 e-flex e-con-boxed e-con e-parent\\\" data-id=\\\"12fbb73\\\" data-element_type=\\\"container\\\" data-e-type=\\\"container\\\">\\n\\t\\t\\t\\t\\t<div class=\\\"e-con-inner\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-element elementor-element-ebd8539 elementor-widget elementor-widget-heading\\\" data-id=\\\"ebd8539\\\" data-element_type=\\\"widget\\\" data-e-type=\\\"widget\\\" data-widget_type=\\\"heading.default\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-widget-container\\\">\\n\\t\\t\\t\\t\\t<h2 class=\\\"elementor-heading-title elementor-size-default\\\">Surface Finish Verification<\\\/h2>\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t<div class=\\\"elementor-element elementor-element-3333089 e-con-full e-flex e-con e-child\\\" data-id=\\\"3333089\\\" data-element_type=\\\"container\\\" data-e-type=\\\"container\\\">\\n\\t\\t<div class=\\\"elementor-element elementor-element-794ef12 e-con-full e-flex e-con e-child\\\" 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