Precision CNC Machining for Complex Forged Components

Custom Solutions for Irregular/Non-Standard Forgings

Technical Capabilities

1. Advanced Machining Processes

• 5-Axis Simultaneous Machining: Handle complex contours and undercuts in forged blanks

• Turn-Mill Compound Machining: Single-setup processing for dimensional accuracy

• Deep Hole Drilling: Up to 30× diameter ratio in forged steel

• Thread Whirling: Precision threads in hardened forgings

2. Material Expertise

3. Precision Tolerances

• Standard: ±0.013mm (±0.0005″)

• High-Precision: ±0.005mm (±0.0002″) with CMM verification

• Surface Finish: Ra 0.4μm (16μin) achievable

Industry-Specific Solutions

Aerospace & Defense

• Landing gear forgings

• Missile guidance components

• Engine mount adapters

Energy Sector

• Valve bodies (API 6A standard)

• Drill string subs

• Turbine blade forgings

Automotive Performance

• Suspension knuckles

• Billet connecting rods

• Differential housings

Quality Assurance Protocol

1. Material Verification

• Spectrometer chemical analysis

• Ultrasonic testing for internal defects

2. Process Control

• First article inspection (FAI) per AS9102

• Statistical process control (SPC) charts

3. Final Inspection

• Zeiss CONTURA CMM with Calypso software

• Surface roughness tester (Mitutoyo SJ-410)

Why Partner With Us?

✔ 20+ Years Specialization in forged component machining
✔ Dedicated Engineering Support for DFM optimization
✔ Short Lead Times – 15 days standard, 7-day rush service
✔ Competitive Pricing – 15-30% cost reduction vs. EU/US shops
✔ Full Documentation – Material certs, PPAP, COC, FAIR

Project Workflow

1. Design Review – Free DFM analysis within 24h

2. Process Planning – Custom machining strategy

3. Production – CNC machining & secondary ops

4. Quality Control – Full inspection report

5. Delivery – DDP shipping worldwide