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One-stop forging customized and machining
Weforging Manufacturing is a leading expert in forging production, specializing in providing customized forging products and services for multiple industrial sectors. Our solutions are widely applied in high-end manufacturing fields including construction and mining machinery, agricultural and forestry equipment, bridge and rail engineering, wind power and transmission hydraulic systems, as well as aerospace applications.
In the field of hot die forging and cold extrusion, Weforging strives to provide a one-stop solution from design/standard process establishment to final delivery. With 42 years of experience in forging, we ensure the precision and quality level of forging parts, forging and precision machining in strict accordance with drawings and related technical requirements.
Hot forging & Machining production process
We operate large-scale forging presses, Mazak CNC machining centers, and coordinate measuring machines, supported by rigorous material testing in our in-house laboratory. This integrated manufacturing system ensures precise control from material formulation to die design and process optimization, delivering forged components with exceptional mechanical properties and dimensional accuracy. Our technological leadership spans hot die forging, cold extrusion, gear rings, and fasteners.
Our advantages
Advantages of hot forging and cold extrusion:
Weforging'de, müşterinin dövme ve işleme teknik parametre gereksinimlerini kesinlikle takip ediyoruz. Dövme kalıbı tasarımından metal şekillendirme, ısıl işlem ve hassas işleme sürecine kadar, sıkı süreç teknik rehberlik belgelerimiz ve bir laboratuvarımız var. Mükemmelliğe olan bağlılığımız dövme işleminin tüm yönlerini kapsamaktadır. Hem sıcak kalıp dövmede hem de soğuk dövmede bariz avantajları vardır.
Sıcak kalıp dövmenin avantajları:
Our electric furnace ensures precise temperature control during forging. Combined with advanced equipment and precision dies, this guarantees accurate metal deformation. Consequently, it enhances part density and physical properties significantly.
Hot die forging works with various metals including steel, aluminum, and nickel alloys. The process utilizes metal flow within molds for optimal shaping. Moreover, different molds create diverse components like flanges, gears, and shafts.
Forging primarily improves mechanical properties of metal products. Through heat treatment, it achieves precise dimensions and enhanced hardness. Additionally, it boosts wear resistance for long-lasting performance.
Unlike castings, forging eliminates rolling defects like porosity completely. Therefore, forged parts offer unmatched strength and safety. This makes them ideal for high-performance applications.
Dişliler & Çarklar neden dövülmeli?
Precision Forging: Enhancing Gear & Ring Performance
Gear and ring forging significantly improves metal grain structure. This process creates dense, uniform internal organization. As a result, components gain enhanced strength and toughness. Additionally, wear resistance increases substantially.
Forged parts offer superior load-bearing capacity. Therefore, they excel in demanding operating conditions. Specifically, they perform exceptionally under high loads. They also withstand high speeds and harsh environments effectively.
Key Applications in Wind Power Systems
These forgings are vital for wind turbine components. They’re particularly ideal for rotary bearings. Moreover, they’re essential for drive mechanisms.
Compared to cast alternatives, forgings eliminate defects completely. Consequently, they ensure reliable, long-lasting performance. Most importantly, they enhance safety in critical application.
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Sıcak Dövme
Discover premium hot forgings at Weforging.Our advanced hot forging process delivers strong, precision components.Widely used in automotive, aerospace and industrial sectors.Get high-performance, durable hot forgings today.
Hassas işleme
Detaylara ve kalite kontrolüne odaklanarak, hassas işleme sürecimiz aracılığıyla üretilen her parçanın en yüksek kalibrede olmasını sağlıyoruz. Prototiplemeden büyük ölçekli üretime kadar, sizi teminat altına aldık.
Dişli İşleme
Backed by skilled machinists and cutting-edge equipment, we manufacture precision gears to exacting tolerances. Our expertise covers all gear types – from spur to helical gears. We deliver dependable gear machining solutions for seamless machinery performance
Soğuk Dövme
Özel soğuk dövme bizim uzmanlık alanımızdır, bu nedenle kişiselleştirilmiş soğuk dövme hizmetleri sunuyor, tam olarak ihtiyaçlarınıza göre metal bileşenler oluşturuyoruz. Tasarımdan üretime kadar kapsamlı yaklaşımımız, projeleriniz için kusursuz soğuk dövme çözümlerini garanti eder.
Montaj ve Tasarım
Custom assembly and design is our core expertise. That’s why we offer personalized services, tailoring assembly and design solutions to your specific requirements. Whether it’s custom electronic devices or specialized mechanical assemblies, we deliver comprehensive technical support, manufacturing, and integration capabilities.
SSS
Hangi dövme, işleme parçaları, dişliler, somunlar, montaj ihtiyaçları ve soruları, doğrudan bizimle iletişime geçebilirsiniz, teknoloji ve üretim çözümleri için tek elden bir çözümüz!
Neden Bizi Seçmelisiniz
Precision forging lab & whole process testing system-the preferred supplier of large equipment enterprises
As a leading gear and ring forging manufacturer, we maintain a comprehensive quality verification system to ensure component reliability in demanding applications:
Material Testing Laboratory
Equipped with advanced spectral analyzers and universal testing machines
Precisely measures tensile strength (up to 1200MPa) and yield strength
Validates material properties for wind turbine gearboxes and heavy construction equipment
Conducts Charpy impact tests for low-temperature performance verification
Precision Measurement Center
Features Japanese Mitutoyo CMM systems with 0.1μm resolution
Ensures dimensional tolerance within IT8 grade specifications
Maintains geometric tolerances including 0.01mm roundness
Verifies assembly accuracy for transmission components
Our gear testing laboratory utilizes precision measuring instruments to comprehensively analyze tooth profile and orientation errors, ensuring compliance with AGMA/ISO accuracy standards.
We implement a rigorous “forging + testing” dual-core quality control system to produce high-reliability forgings for global mining machinery and gearbox applications. This commitment to quality has established long-term partnerships with industry leaders including Columbia Gear (USA) and Sany Heavy Industry.
Özel Dövme ve İşleme Hizmetleri
Sıcak Dövme & Soğuk Dövme
Typical forging process: cutting stock, heating, die forging, removing flash and burr, heat treating as required, finishing, machining teeth and inspection flaw detection, hardness testing, etc.
Haddelenmiş Halka Dövme
Haddelenmiş Halka Dövme: Hidrolik pres ve delme ile yapılan prefabrik metal boşluk, daha sonra CNC makinesi ile haddelenir, yüksek hassasiyetli halka dövmeleri için dövme ve haddelemeyi birleştirir.
CNC İşleme Parçaları
İster otomotiv, ister havacılık veya elektronik endüstrisinde olun, parçalarımız özel gereksinimlerinizi karşılayabilir. Yüksek kaliteli CNC işleme parçalarımızı şimdi keşfedin ve projelerinizi bir üst seviyeye taşıyın.
Dişliler ve Şaftlar
Our company specializes in manufacturing high – quality gears and shafts. With advanced production techniques and strict quality control, our products offer excellent durability, precise tooth profiles for gears, and accurate dimensions.
Altıgen Somunlar ve Cıvatalar
İster inşaat projeleri, ister makine montajı veya otomotiv onarımları üzerinde çalışıyor olun, altıgen somunlarımız ve cıvatalarımız mükemmel bir çözüm sunar. Sabitleme ihtiyaçlarınızı karşılamak için geniş altıgen somun ve cıvata yelpazemizi keşfedin.
Assembly Service
İster basit bir ürün ister karmaşık bir makine montajı olsun, her projeyi azami özenle ele alıyoruz. Yüksek kaliteli parçaların tedarikinden son testlere kadar tek noktadan sunduğumuz hizmet, üretim sürecinizi kolaylaştırarak teslim sürelerini ve maliyetleri azaltır.
Ürün Uygulaması
Mühendislik ve madencilik makineleri
İleri teknoloji ve hassas üretim ile makinelerimiz uzun ömürlü olacak şekilde üretilmiştir. Geniş ürün yelpazemizi keşfedin ve mühendislik ve madencilik sektörlerindeki operasyonlarınızı geliştirmek için mükemmel çözümleri bulun.
Şanzıman ve tahrik mili
Söz konusu dişli kutusu ve tahrik mili olduğunda özelleştirme en önemli gücümüzdür. Her uygulamanın benzersiz gereksinimleri olduğunu biliyoruz, bu nedenle özel ihtiyaçlarınıza göre uyarlanmış kişiselleştirilmiş çözümler sunuyoruz.
Hidrolik silindir ve valf
Özelleştirme bizim gücümüzdür, Her hidrolik sistemin benzersiz özelliklere sahip olduğunu biliyoruz. Bu nedenle, ihtiyaçlarınıza tam olarak uyan hidrolik silindirler ve valfler tasarlamak ve üretmek için sizinle yakın bir şekilde çalışarak kişiselleştirilmiş çözümler sunuyoruz.
Gemiler ve Otomobiller
We manufacture safe and comfortable mechanical parts for ships and automobiles, including gears and a wide range of high-strength SAE8620 alloy steel forgings/aluminum forgings.
Tarım ve ormancılık ekipmanları
Her bir ekipman parçası, hassas mühendislik ürünü motor parçaları, dayanıklı şanzıman bileşenleri ve sağlam hidrolik sistem parçaları gibi yüksek kalitede üretilmiş bileşenlere sahiptir.
Gevşeme önleyici bağlantı elemanı
Gevşemeyi önleyici bağlantı elemanları, köprü inşaatı, ağır iş ekipmanları ve enerji üretim tesisleri gibi güvenlik ve güvenilirliğin pazarlık konusu olmadığı uygulamalar için idealdir. Montajlarınızı güvenli ve çalışır durumda tutmak için gevşemeyi önleyici bağlantı elemanlarımıza güvenin.
Müşteri Geri Bildirimi
Weforging’s SAE 4140 hydraulic connector forgings demonstrate outstanding quality with core hardness precisely maintained at HRC 34±1.5 (±1 variation in our 20-batch tests). All M32x2-6H threads achieve 100% pass rate in full inspections, while mating surfaces consistently meet the Ra≤0.8μm requirement per AS 4458 standards. Most notably, these connectors have operated flawlessly for 24 months in Pilbara’s harsh mining conditions with zero thread failures, proving significantly more reliable than competing products. Their combination of dimensional accuracy, surface finish quality, and field performance makes them an ideal choice for demanding hydraulic applications.
As a heavy machinery manufacturer, we have maintained a successful five-year partnership with Weforging for gear forging solutions. Their ISO 9001 certified production system guarantees compliance with ASTM E112 grain size standards while achieving an exceptional 99.8% ultrasonic inspection pass rate. Particularly impressive is their computer-controlled heat treatment process, which maintains HB hardness variations within a tight ±15 range. What truly distinguishes Weforging is their professional team that consistently provides prompt technical support and comprehensive PPAP documentation, demonstrating their commitment to quality and customer service throughout our long-term collaboration.
As a precision warp knitting machine manufacturer, we have been thoroughly impressed by the quality of Weforging’s rotor shafts. The entire manufacturing process – from forging blanks to finished products – is completed on Mazak intelligent production lines, achieving three-coordinate measurement accuracy that exceeds our sample specifications by 20%. Each batch is accompanied by comprehensive three-coordinate inspection reports and full material traceability certificates. This consistent excellence in quality has led us to place additional orders for three consecutive years, ultimately replacing our previous European suppliers entirely.
Müşterilerimiz
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