Precision Gear Manufacturing Services

AGMA-Compliant Gears, Shafts & Ring Gears for Industrial Applications

Core Capabilities

1. Advanced Manufacturing Processes

• 5-Axis CNC Gear Hobbing: Module 1-20, up to 2000mm diameter

• CNC Shaft Turning: ±0.005mm tolerance, surface finish Ra 0.8μm

• Laser Hardening: Precise tooth flank hardening (HRC 58-62)

• Gear Grinding: DIN 5-6 accuracy for high-speed applications

2. Material Specifications

3. Quality Control System

• Gear Inspection: Klingelnberg P26 gear tester

• Dimensional Check: Mitutoyo CMM with GearPro software

• Material Verification: SpectroMAXx metal analyzer

• NDT Testing: Magnetic particle & ultrasonic inspection

Industry Applications

Automotive & Heavy Machinery

• Transmission input/output shafts

• Differential ring & pinion sets

• PTO gear assemblies

Energy Sector

• Wind turbine planetary gears

• Oil drilling gear reducers

• Hydraulic pump gears

Mining Equipment

• Dragline gear clusters

• Crusher drive shafts

• Conveyor reducer gears

Technical Advantages

✔ Custom Tooth Profiles: Involute/modified cycloid designs
✔ Surface Treatments: Nitriding, carburizing, or DLC coating
✔ Balancing Service: G40 balance grade for high-RPM applications
✔ Anti-Wear Solutions: Laser-textured surfaces for oil retention

Certifications & Compliance

• ISO 9001:2015 Quality Management

• AGMA 2000-C95 Accuracy Standard

• API 6A Wellhead Gear Specifications

• REACH/RoHS Material Compliance

Project Execution Process

1. Design Consultation: Free DFM analysis within 24h

2. Prototype Development: 3-5 working days turnaround

3. Production: CNC machining & secondary processing

4. Quality Assurance: Full inspection documentation

5. Global Logistics: DDP terms with customs clearance