Mechanischer Montageservice

Mechanical assembly service is the core of the manufacturing industry,

mainly including the following professional services:

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1.1 Precision parts assembly services, new energy batteries;
1.2 Precision assembly of bearings, shafts, gears, couplings and other key transmission assembly, such as reducer, gearbox, sun wheel set;
1.3 Integrated assembly of hydraulic and pneumatic systems, such as cylinders and valve bodies;
1.4 Hydraulic cylinder assembly: such as hydraulic cylinder and its assembly system;

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1.5 Reducer and transmission system assembly, such as transmission, torque converter;
1.6 Gear box assembly, such as large gear box;
1.7 Planetary reducer assembly, such as small drives;

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1.8 Industrial robot system integration, such as robot manipulator;
1.9 Intelligent conveying system assembly, such as intelligent logistics car;
1.10 photovoltaic tracking system assembly, solar tracking photovoltaic panels;
1.11 Wind power gearbox assembly, such as wind power turbocharger;

2. Komponentenzusammensetzung und Schlüsselprozess der Zylindermontage

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1.1 Dienstleistungen der Montage von Präzisionsteilen, Batterien für neue Energien;
1.2 Precision assembly of bearings, shafts, gears, couplings and other key transmission assembly, such as reducer, gearbox, sun wheel set;
1.3 Integrierte Montage von hydraulischen und pneumatischen Systemen, wie z. B. Zylindern und Ventilkörpern;
1.4 Montage von Hydraulikzylindern: z. B. Hydraulikzylinder und deren Montagesystem;
1.5 Untersetzungsgetriebe und Getriebesystem, z. B. Getriebe, Drehmomentwandler;

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1.6 Getriebemontage, z. B. Großgetriebe;
1.7 Planetengetriebe, z. B. kleine Antriebe;
1.8 Integration von Industrierobotersystemen, wie z. B. Robotermanipulatoren;
1.9 Intelligente Fördersysteme, wie z. B. intelligente Logistikfahrzeuge;
1.10 Montage von nachgeführten Photovoltaikanlagen, nachgeführte Photovoltaikmodule;
1.11 Wind power gearbox assembly, such as wind power turbocharger2.1 Core components of the cylinder

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♠Cylinder assembly:

high strength alloy cylinder or fine drawn tube

♠Piston rod assembly:

piston body, wear-resistant piston ring

♠Piston rod assembly:

forging + precision machining + chrome plating + precision grinding machining of the whole piston rod

♠Anschluss: Enddeckel (geschmiedet), Flansch (geschmiedet) zur Vermeidung von Sandlöchern, Führungshülse

2.2 Montage des Abdichtungssystems: Sterseal combination seal , Glace circle installation , Dust ring pressing

2.3 Überprüfung der Leistungstests
Verifizierung, Prüfung und Ausbeuteprüfung von Materialien
Prüfung auf Spannungsfestigkeit
Öldruck- oder Luftdruckleckprüfung
Dauerhaftigkeitstest

2.4 Typische Anwendungen von Ölzylindern
Electric vehicles use the battery pack lift cylinder change mechanism to execute the cylinder;

¤ Steering power cylinder application in wind power field variable pitch system cylinder

¤ Yaw brake cylinder hydraulic station performs cylinder solar tracking system cylinder

¤ Clean robot hydraulic actuator mine support regulating cylinder hydrogen energy application

¤ Hydrogen storage tank test cylinder Hydrogenation gun actuator fuel cell stack pressure loading cylinder

¤ For more details, please link to Blog

3.die Komponenten und Schlüsselprozesse des Reduzierers

As the core part of the industrial transmission system,the performance of the reducer and the precision of the assembly directly affect the operating efficiency, reliability and life of the equipment.

3.1. Kernbestandteile von reducer
3.2 Gear system (core transmission components)

Cylindrical gear (spur gear, helical gear)Planetary gear (sun wheel, planetary wheel, inner gear ring)

Worm Gear:

Technische Anforderungen: Materials: SAE8620H (carburizing and quenching), 42CrMo4/4140 (tempering), 16MnCr5, 35MnCr5

Accuracy Level:

ISO 1-12 (the smaller the number, the higher the accuracy level)

Heat Treatment:

carburizing quenching (HRC58-62), nitriding (improve wear resistance)

Tooth Surface Treatment:

grinding/honing (Ra≤0.8μm), reduce noise

3.2 Wellenteile (Träger und Antrieb)

Eingangswellengetriebe: Schließen Sie den Motor an, schließen Sie die Eingangsleistung an;

Intermediate shaft gear:After power input, through the multi-stage reduction shaft gear in the reduction structure, reduce speed and increase torque, increase horsepower output;

Output shaft gear:Power and torque input through the intermediate gear shaft to the output shaft gear, at which time the output shaft is connected to the load, so that the motor power is converted into other energy functions, such as (propeller yacht)
Gear ring: fixed input shaft, intermediate shaft, output shaft, static transmission principle, but its role in the deceleration system is no less than other gears and shafts.

Technische Anforderungen:
Material: 4140, 42CrMo4, 40Cr (high strength alloy steel)
Heat treatment: tempering (HB229-320), carburizing and nitriding treatment (improve wear resistance)
Accuracy: radial runout ≤0.01mm, axial channeling ≤0.03mm
Surface treatment: Grinding (Ra 0.4-0.8μm), rust-proof lubricating oil

3.3 Box (strukturelle Unterstützung und Dichtung)

Gehäuse aus Gusseisen (HT250, hohe Steifigkeit)

Großer Zahnkranz (42CrMo4), wenn auf See, müssen Sie Dacromet Anti-Korrosion externe Oberflächenbehandlung zu tun

Technische Anforderungen:

Rigidity: Resistance to deformation (optimization by finite element analysis)
Sealing: Joint surface sealant (oil resistant type), shaft end with oil seal/labyrinth seal
Heat dissipation: reinforcement design/forced lubrication (high power reducer)

3.1.4 Lager (Abstützung und Reibungsminderung)

Rillenkugellager (leichte Belastung, hohe Geschwindigkeit)
Kegelrollenlager (hohe Belastung, hohe Axialkraft)

Technische Anforderungen:

Precision: P5/P6 (high precision)
Lubrication: grease lubrication (long-acting grease) or oil lubrication (forced circulation)
Life: L10 life ≥20,000 hours (heavy duty)

3.4 Anwendung von Reduktionsmitteln

¤ Differential reduction all-in-one wheel drive reducer wind power applications
¤ Main gearbox variable speed reducer photovoltaic power generation application
¤ Tracking system reducer cleaning robot reducer energy storage system application

Brands need to assemble custom service cooperation or authorized production, you can contact our team, we set forging, precision machining, gear as one of the processing factory.

Mechanischer Montageservice