Precision CNC Machining for Complex Forged Components | Custom Solutions
Advanced Machining for Irregular & Non-Standard Forgings
1.Advanced CNC Capabilities for Complex Forged Parts
5-Axis Simultaneous Machining
Enables high-precision machining of complex contours and deep undercuts in forged blanks
Achieves ±0.005 mm positional accuracy for aerospace, medical, and high-tolerance components
Turn-Mill Compound Machining
Combines turning and milling in a single setup
Eliminates secondary operations and alignment errors, improving consistency and cycle time
Deep Hole Drilling
Specialized tooling and coolant systems for 30:1 depth-to-diameter ratio
Suitable for hardened steel and long-shaft components in automotive and energy sectors
Thread Whirling for Hardened Materials
Produces high-precision threads in materials up to 62 HRC
Ideal for lead screws, medical implants, and custom-threaded components
2. Material Expertise
| Material | Grades | Hardness | Applications |
|---|---|---|---|
| Alloy Steel | 4140, 4340, 8620 | 28-55 HRC | Gears, shafts |
| Stainless | 17-4PH, 316L, 304 | 25-45 HRC | Marine components |
| Titanium | Grade 5, Grade 9 | 32-38 HRC | Aerospace fasteners |
| Aluminum | 6061, 7075 | 60-80 HB | Automotive forgings |
3. Precision Tolerances
Standard: ±0.013mm (±0.0005″)
High-Precision: ±0.005mm (±0.0002″) with CMM verification
Surface Finish: Ra 0.4μm (16μin) achievable
Industry-Specific Solutions
Aerospace & Defense
Landing gear forgings
Missile guidance components
Engine mount adapters
Energy Sector
API 6A valve bodies
Drill string subs
Turbine blade forgings
Automotive Performance
Suspension knuckles
Billet connecting rods
Differential housings
Quality Assurance Protocol
Material Verification
Spectrometer chemical analysis
Ultrasonic defect detection
Process Control
AS9102 First Article Inspection
Real-time SPC monitoring
Final Inspection
Zeiss CONTURA CMM with Calypso software
Mitutoyo SJ-410 surface roughness tester
Why Choose Our CNC Machining Services
20+ Years of Forged Component Specialization
Extensive experience in precision CNC machining for forged parts used in automotive, energy, and heavy industry applications.
Dedicated DFM Engineering Support
Our engineers collaborate with your team to improve manufacturability, reduce costs, and enhance part performance.
Fast Turnaround Times
Standard lead time: 15 days
Expedited option: 7-day rush service available for urgent projects
Significant Cost Savings
Save 15–30% compared to EU and US machining suppliers, with no compromise on quality.
Complete Quality Documentation
We provide full compliance packages, including:
Material certificates
PPAP (Production Part Approval Process)
COC (Certificate of Conformance)
Project Workflow
Design Review – Free DFM analysis in 24h
Process Planning – Custom machining strategy
Production – CNC machining & finishing
Quality Control – Full inspection report
Delivery – DDP shipping worldwide
📞 Contact us for your forged component needs!
