Precision Gear Manufacturing Services | AGMA-Compliant Solutions
High-Strength Forged Shafts for Reliable Power Transmission
Weforging specializes in the manufacturing of precision gear shafts through advanced forging and machining technology. Our gear shafts are engineered for tight tolerances, exceptional surface finish, and grain-oriented strength, making them ideal for demanding applications in automotive, marine, mining, and industrial equipment.
High-Performance Gears, Shafts & Ring Gears for Industrial Applications
Core Manufacturing Capabilities
1. Advanced Production Processes
5-Axis CNC Gear Hobbing
Module Range: 1 – 20
Max Diameter: Up to 2000 mm
Suitable for large-diameter, high-precision gears in industrial and marine sectors
Precision CNC Shaft Turning
Tolerance: ±0.005 mm
Surface Finish: Ra 0.8 μm
Ensures concentricity and smooth rotation for critical assemblies
Laser Hardening Technology
Tooth Flank Hardness: HRC 58–62
Targeted hardening for enhanced wear resistance and extended gear life
High-Accuracy Gear Grinding
Standard: DIN 5–6
Designed for high-speed, low-noise gear systems with tight backlash requirements
2. Material Specifications
| Component | Materials | Standards | Hardness |
|---|---|---|---|
| Gears | 20CrMnTi, 42CrMo4 | AGMA 2001 | 58-62 HRC |
| Shafts | 4140, 4340 | ISO 6336 | 28-35 HRC |
| Ring Gears | 8620, 9310 | API 6A | 55-60 HRC |
3. Comprehensive Quality Control
Gear Inspection: Klingelnberg P26 gear tester
Dimensional Verification: Mitutoyo CMM with GearPro software
Material Analysis: SpectroMAXx metal analyzer
NDT Testing: Magnetic particle & ultrasonic inspection
Industry-Specific Solutions
Automotive & Heavy Machinery
Transmission input/output shafts
Differential ring & pinion sets
PTO gear assemblies
Energy Sector Applications
Wind turbine planetary gears
Oil drilling gear reducers
Hydraulic pump gears
Mining Equipment
Dragline gear clusters
Crusher drive shafts
Conveyor reducer gears
Technical Advantages
Custom Tooth Profiles: Involute & modified cycloid designs
Advanced Surface Treatments:
- Nitriding
- Carburizing
- DLC coating
Precision Balancing: G40 grade for high-RPM operation
Anti-Wear Technology: Laser-textured surfaces for optimal oil retention
Certifications & Compliance
ISO 9001:2015 Quality Management System
AGMA 2000-C95 Gear Accuracy Standard
API 6A Wellhead Gear Specifications
REACH/RoHS Compliant Materials
Project Execution Workflow
Design Consultation
Free DFM analysis within 24 hours
Prototype Development
3-5 working days turnaround
Full-Scale Production
CNC machining
Secondary processing
Quality Assurance
Complete inspection documentation
Global Logistics
DDP terms with customs clearance
Why Choose Our Gear Manufacturing Services?
40+ Years of precision gear manufacturing expertise
End-to-End Solutions from design to delivery
Competitive Pricing with 15-20% cost advantage
Fast Lead Times without compromising quality
📞 Contact us today for custom gear solutions!
