Gear Machining
Gear Machining Capabilities – weforging Manufacturing
At weforging manufacturing, we specialize in custom gear machining for industrial applications. Our capabilities span from hot forging and ring forging of gear blanks to precision CNC machining, hobbing, shaping, grinding, and surface treatments. We provide OEMs across Europe and North America with complete gear solutions, tailored to precise standards.
What Is Gear Machining?
Gear machining refers to a set of processes that turn forged or cast gear blanks into finished gears with precise tooth profiles. It typically includes turning, hobbing, shaping, broaching, grinding, and heat treatment. We offer integrated solutions starting from forging to final inspection.
Gear Types We Manufacture
- Spur gears
- Helical gears
- Bevel gears
- Ring gears
- Internal and external splines
- Custom gear profiles based on customer drawings
Gear Blank Forging (Hot & Ring Forging)
We produce high-strength gear blanks through:
- Hot forging of gear blanks with improved grain structure and fatigue strength
- Ring forging for large-diameter gears, enhancing concentricity and cost-efficiency
- Pre-machining of forged blanks to allow minimal stock removal
Materials: Alloy steel (42CrMo, 20CrMnTi, 18CrNiMo7-6), stainless steel, tool steel
Gear Machining Processes
Our CNC gear machining services include:
- CNC turning and milling of forged gear blanks
- Gear hobbing and shaping for module sizes 1 to 12
- Spline cutting, broaching, and tooth grinding
- Surface finishing: carburizing, nitriding, induction hardening
All gears are machined to AGMA, DIN, or ISO 1328 standards, with precise control over runout, tooth form, and pitch deviation.
Equipment Overview
Our gear production facility includes:
- CNC gear hobbing machines (YKD315, YKD500)
- Gear shapers and profile grinders
- Vertical and horizontal CNC lathes
- Tooth measuring center and CMMs
- Heat treatment furnaces and QC lab
We handle batch sizes from 1 to 10,000 units, with traceability and inspection for each part.
Applications and Industries
- Gearboxes for construction machinery
- Transmission gears for trucks and agricultural equipment
- Wind turbine gear rings
- Precision gears for valve actuators and drives
- Hydraulic motor gears and pump internal components
Why Choose weforging for Gear Machining?
- Custom gear machining manufacturer with full forging-to-finish capability
- CNC machining of hot forged and ring forged gear blanks
- Small MOQ and fast prototyping with in-house tooling
- ISO 9001 & CE certified
- Export experience across 20+ countries
Our engineering team supports DFM, tolerance stack-up review, and 2D/3D drawing integration. All products undergo 100% inspection.
